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Rebuilding Capabilities






 


  P r e s s e s

    Slab Sides           Four Post

  • Disassembly, sandblasting, inspection & magnifluxing
  • Metallizing with stainless steel or bronze and machining cylinder, guiding ring, gland ring, and packing area to obtain new machined surfaces, new clearances and accept a new monoseal seal. 
  • Priming & painting to color specifications with    anticorrosive paint.
  • Rebuilding all bolster guides
  • Supply new steam or electrically heated platens or rebuild existing steam platens, including: blomehard grinding top and bottom surfaces for parallelism, hydrostatic pressure test for leaks, acid clean steam passages, etc.
  • Installing new PLC controls for complete manual and automatic operation, temperature regulation, etc.
  • Installing new pullback cylinders for faster opening and cleaning
  • Designing and supply new Hydraulic systems
  • Test Running Complete System With Customer Present prior to shipping.

  E x t r u d e r s:
  • Cold Feed, Hot Feed, Pin Types, Strainers, Preformers
  • Disassembly, sandblasting, inspection & magnifluxing
  • Rebuilding gear reducer: install new bearings, new oil seals, new gearing - if needed, etc.
  • Installing rebuilt or new ac/dc variable speed motor.
  • Installing new variable speed SCR drive (Analog or Digital).
  • Installing new bimetallic liner 58-60 R or hone existing liner.
  • Rebuilding stock screw with stellite and grind OD to new clearances.
  • Designing and supplying new stock screw/barrel to specifications.
  • Installing new rotary joint with new spray pipe for screw cooling.
  • Hydrostatic pressure testing of cooling jackets.
  • Priming & painting to color specifications with anticorrosive paint.
  • Supplying new or rebuilt head to specifications.
  • Installing new operator station with start, stop, speed potentiometer/indicator, reversing, temperature indicators, etc.
  • Supplying power roll feeding system, new or rebuilt.
  • Supplying vacuum capabilities.
  • Breaker plate and filtering capabilities.
  • Supplying new temperature control units “TCU’s”.
  • Test running complete system under power, customer present.
  • We also supply other accessories for general extrusion and hose making, such as: screen changers, take-up & let-off conveyors, laser gauging devices, continous vulcanizing lines, winding units, cooling units, autoclaves, etc.

  M i l l s:
  • Refiners, Crackers, Warm-Up Mixing
  • Disassembly, sandblasting, inspection and magnifluxing.
  • Installing new bronze or roller bearings with new lubrication channels.
  • Machining bearing journals to match new bearing size.
  • Grinding roll surfaces to obtain zero roll nip clearance.
  • Chroming of rolls, stock guides, etc.
  • Installing new rotary joints and new spray pipes.
  • Converting bull gear & pinion drives to direct connected.
  • Installing new slow speed chain couplings.
  • Fabricating new unitized base to support all components
  • Rebuilding gear reducer: installing new bearings, new oil seals and new gearing as needed, etc.
  • Installing new electric motor or rebuilding existing one.
  • Designing & installing new motor starter and operator controls
  • Installing new centralized and automatic lubrication unit.
  • Installing new Hagglund hydraulic drive.
  • Installing new motorized roll adjustment
  • Installing new mill pan.
  • Installing new stock guides, split type, pneumatically removable, etc.
  • Priming & painting to color specifications with anticorrosive paint.

  C a l e n d e r s:
  • Straight Inverted-L, Z-Design.
  • We will rebuild and modernize to Specifications.
  • Two Rolls, Three Rolls, Four Rolls, Etc.
  • Contact us for more information.

  L a b o r a t o r y 
  • Mills: Conventional, Variable Friction, Roller Bearings, Chrome Rolls, Etc.
  • Presses: Manual & Motorized Hydraulics, Steam or Electric Heating, Etc.
  • Rheometers: Monsanto ODR 2000, MDR 2000, or R-100 Series
  • Tensile Testers
  • Electric Ovens
  • Autoclaves
  • Bale Cutters

  M i s c e l l a n e o u s
  • Guillotine Cutters
  • Deflashers: Cryogenic, Conventional.
  • Roller Dies
  • Gear Reducers, Spare Gears. New & Used.
  • New Press Seals
  • Rolls: Mill Rolls, Refiner Rolls, Cracker Rolls, Calender Rolls
  • Extruder Screws: New & Used.
  • Die Heads: Straight, Cross, Sheeter, Etc). New & Used.
  • New SCR Drives: Analog & Digital
  • Motors AC/DC: New and Used.
  • New Press Controls: Allen-Bradley PLC For Fully Automatic Operation.
  • Press Platens: Steam, Electric. New & Used.

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